High-Performance Anti-Wear Mortar for Industrial Flooring

Introduction
Self-Leveling Grout SLG is a cementitious mortar formulated with high-strength graded aggregates and special polymer additives, offering excellent resistance against abrasion, environmental, physical, and chemical damage. It is ideal for heavy-duty flooring in industrial settings, helping extend the lifespan of concrete floors while minimizing potential wear and damage.

Method of Use

• Once the substrate (fresh concrete bed) is leveled and still damp, apply SLG as a topcoat layer.

• Begin with manual troweling to level the surface, followed by mechanical polishing using a power trowel (butterfly trowel) for best results.

• In wet climates, more time is needed to complete polishing; in dry/hot conditions, the process is faster.

• Power-troweled concrete surfaces offer higher density and lower permeability than those finished manually.

Consumption & Application

• Supplied as a dry powder, this product is mixed with clean water before use.

• Apply as a 1–3 cm thick layer on fresh concrete surfaces using standard self-leveling techniques.

Technical Data

Heavy-Duty Cementitious Grout for Base Plate Stabilization

Overview
PIG Industrial Grout is a high-performance cement-based grout specifically developed to fill and stabilize the space beneath base plates in industrial, commercial, and storage systems. It provides a solid foundation that enhances the strength, load-bearing capacity, and durability of the flooring and support structure. The product fills voids completely and ensures excellent adhesion with no shrinkage or air pockets.

Key Features

• Exceptional compressive strength: ≥ 60 MPa

• Rapid strength development

• High dimensional stability with minimal shrinkage

• Easy to apply and compatible with standard tools

• Reliable for heavy industrial and infrastructure applications

Application Areas

• Beneath steel base plates

• Structural columns and equipment foundations

• Load-bearing pads

• Machinery bases in commercial and industrial settings

Surface Preparation
Clean the surface to remove dust, oil, grease, and loose particles. The area should be dry and structurally sound before application.

Mixing Instructions

• Mix clean water at 20% of the grout powder’s weight.

• Use a mechanical mixer to achieve a lump-free, uniform paste.

• Mix until the grout reaches a smooth, flowable, paste-like consistency.

Application
Pour or trowel the prepared grout into the space under the base plate. Ensure complete filling with no voids or air bubbles. Level and smooth the surface and allow it to set undisturbed.

Working Time
≈ 30 minutes at 20°C (may vary based on ambient conditions).

Technical Data

High-Performance Cement-Based Mortar for Concrete Repair

Overview
PM400 Repair Mortar is a high-strength, cement-based repair compound enhanced with powdered latex and polypropylene fibers. It is specially formulated for restoring damaged concrete surfaces, offering exceptional adhesion to both concrete and steel, as well as superior durability, low permeability, and crack resistance.

Key Features

• Excellent bond strength to steel and concrete

• High compressive strength: ≥ 40 MPa

• Low permeability and high durability

• Easy application with trowel or spatula

• Workable for up to 60 minutes at 20°C

• Fiber-reinforced to reduce cracking

Surface Preparation
Ensure the substrate is clean, free from dust, oil, grease, and any weak or loose particles. Use appropriate tools to remove deteriorated concrete. Slightly moisten the surface before application, but avoid excess water.

Mixing Instructions
Mix the dry powder with clean water (20% of powder weight) using a mechanical mixer. Blend for 5 minutes until a smooth, lump-free paste is achieved.

Application
Apply the mortar using a trowel or spatula, filling all gaps and cracks thoroughly. Smooth the surface and clean excess material from the edges. The prepared mortar should be used within 60 minutes at 20°C. Working time may vary based on temperature and humidity.

Technical Data

• Color: Gray

• Compressive Strength: ≥ 40 MPa

• Tensile Strength: ≥ 0.6 MPa

• Density: ~2.0 g/cm³

• Chemical Base: Portland cement with specialized additives

Spread the prepared mortar on the block with a thickness of 3 to 5 mm, then create slots on the layer with a notched trowel. Adjust the stacked blocks with a rubber hammer from above and the side.

Whether you are a DIY enthusiast or professional constructor trying to upgrade your project results, our new porcelain tile adhesive for floor “PM600” is going to revolutionize your next tiling project. This cement-based floor adhesive is engineered with advanced polymer-reinforced cement and an enhanced formula which can simplify both floor installation and preparation, making construction processes convenient while also ensuring an exceptional performance. Explore the features, benefits, and technical details below to discover how PM600 can transform your flooring projects.

Product overview

PM600 is the future of every flooring project. Made from granulated limestone cement, polypropylene fiber powder resins, and adhesive reinforcements, this product is ready for use by simply adding water. It functions as a dual-purpose solution—acting as both a floor concrete and a floor adhesive for porcelain and ceramic applications.

Key features

• Versatility: This coarse graded floor adhesive acts both as a floor concrete and an adhesive making it an ideal choice for a wide range of projects. When faced with uneven or challenging surfaces, such as soil or poorly prepared subfloors, a 3 cm layer of this product can be applied to create a stable, smooth base. This eliminates the need for expensive subfloor preparations like a 10 cm concrete pour. On the other hand, for surfaces with no need for additional preparation, applying a 1 to 1.5 cm thick layer of PM600 ensures high-quality tile installation while reducing material usage and labor costs.
• Cost-effectiveness: PM600’s dual functionality makes it not only the ideal porcelain tile adhesive for floor installations but also an excellent cement based floor adhesive and polymer modified cement floor adhesive for diverse flooring projects. By reducing material usage, installation and labor costs, PM600 ensures high-quality and durable results while also providing a cost-effective alternative.
• Enhanced performance: This polymer modified cement floor adhesive is ideal for a broad range of applications due to its enhanced performance. From high-traffic areas and household transformations in kitchens , bathrooms and porches to commercial spaces and even industrial settings, PM600 works as the perfect coarse graded floor adhesive.
• Enhanced formula: The secret behind PM600’s outstanding performance lies in its advanced material composition. By combining polymer-reinforced cement with coarse-grained polypropylene fibers, this porcelain tile adhesive for floor, shows superior bonding strength and flexibility. This enhanced formula improves adhesion and enhances resistance to cracking and thermal stress in both indoor and outdoor projects.
• Enhanced durability: PM600 provides exceptional durability and slip resistance. This product has been tested in various conditions such as heat ageing, water immersion, and freeze-thaw cycles, showing great capacity to maintain tensile adhesion strength above 0.5 N/mm². This ensures that your flooring installations are durable, even in high-traffic or harsh environments.

Technical specifications

Composition and mixing

PM600 is produced with a blend of granulated limestone cement, polypropylene fiber powder resins, and other adhesive reinforcements. This formulation enables it to serve as both a cement based floor adhesive and floor prepration. The product is activated by water, making it simple to prepare on site.

Mixing instructions

1. Gradually add 5.5 liters of water to each 35 kg bag.
2. Mix in a mechanical mixer for 10 minutes to form a uniform paste, allow it to rest for 10 minutes, then mix again for 5 minutes.
3. Working time: The adhesive remains workable for up to one hour after mixing.
4. Installation window: Ensure that ceramic tiles are installed within 30 minutes of applying the adhesive for optimal adhesion.

Setting time

• Medium temperatures: Full curing is achieved in approximately 14 hours.
• Cooler temperatures (8 to 10°C): The curing process extends to around 24 hours.

Performance data and standards

PM600 complies with the European standard EN12004 under Category C1E, ensuring reliability for absorbent tiles and common substrates. The product’s performance metrics include:

• Initial tensile adhesion strength: Greater than 0.5 N/mm² after 28 days under standard conditions.
• Heat ageing: Maintains over 0.5 N/mm² tensile adhesion after 14 days at +70°C.
• Water immersion: Retains a tensile adhesion strength above 0.5 N/mm² after 14 days of immersion.
• Freeze-thaw resistance: Keeps the adhesion strength of more than 0.5 N/mm² after 25 freeze-thaw cycles.
• Open application time: Provides an open time exceeding 20 minutes, with a tensile adhesion time in 24 hours of over 30 minutes.

These specifications vary demonstrate that PM600 is not only a porcelain tile adhesive for floor applications but also a dependable cement based floor adhesive that meets the various demands of the industry.

Applications of PM600

PM600 is engineered for a broad range of applications, making it an ideal choice for various construction projects. Here are just a few examples:

• Residential and commercial flooring
• High-traffic areas (such as industrial floors, public corridors, and busy commercial spaces)
• Outdoor installations
• Any type of surface (including uneven or soil-based substrates)
• Flooring preparation

Installation process

1. Surface preparation: Ensure that the substrate is clean, dry, and free from contaminants. For uneven surfaces or substrates like soil, apply a 3 cm layer of PM600 to create a smooth, stable base. For surfaces requiring minimal preparation, a 1–1.5 cm layer is sufficient.
2. Mixing procedure: Gradually add 5.5 liters of water into a 35 kg bag of PM600 using a mechanical mixer. Mix continuously for 10 minutes until the paste is uniform. Allow the mixture to rest for 10 minutes, then mix again for an additional 5 minutes. Adjust the water mixing ratio if necessary, depending on project requirements.
3. Application: Use the mixed adhesive within one hour to ensure maximum performance. Install ceramic tiles within 30 minutes of applying the adhesive to ensure a strong bond. Allow the adhesive to dry for 14 hours at medium temperatures, or 24 hours at cooler temperatures (8 to 10°C), to achieve full strength.

Packaging, storage, and handling

At SIG cement our number one goal is your satisfaction and convenience. That is why PM600 packaging options are designed to maintain product integrity and provide convenience for the user. This porcelain tile adhesive for floor is available in 35 kg laminated paper bags, PP bags, and 1–1.5 ton jumbo bags. Unopened bags can be stored in a dry environment for up to 12 months from the production date. For optimal storage, it is recommended to stack no more than 8 bags.

Environmental considerations

At SIG, we are committed to sustainable construction practices and make sure that PM600 minimizes material waste by eliminating the need for expensive subflooring and reducing the number of products required. The easy on-site mixing process translates to less waste and lower time and energy consumption.

 Warnings and Safety Precautions

Always wear gloves, protective eyewear, and a mask to prevent skin and eye irritation. Work in well-ventilated areas to avoid inhaling cement dust during application. If the adhesive contacts your skin, wash thoroughly with soap and water. In the event of eye contact, rinse immediately with water for at least 15 minutes and seek medical assistance. Store PM600 out of reach of children. Dispose of any waste materials according to local regulations.

Customer reviews

Our customers are the number one fans of PM600 because of its reliability, convenience and versatility. Here’s what a few of them have to say:

• “PM600 has significantly reduced our installation time and material costs. Its ability to serve as both a floor concrete and a porcelain tile adhesive for floor installations has simply transformed the whole renovation process.”
• “The fact that PM600 acts as a coarse graded floor adhesive as well as a floor adhesive for porcelain and ceramic tiles makes it even more loveable. It simplifies everything tenfold.”

Conclusion

By selecting PM600 you can take your flooring projects to the next level. Without the need for any additional preparation or material, you can cut down on cost and energy, while also ensuring perfect results. Whether you need to create a flawless surface for porcelain or non-porcelain ceramic tiles, or require a robust floor adhesive that adapts to challenging substrates, PM600 stands ready to deliver perfect, long-lasting and reliable results.

PM100 Masonry Mortar is a multi-purpose, ready-to-use product for joining a variety of bricks and blocks, including clay, silicate, cement, and Lika blocks. As it is suitable for constructing dry-laid masonry walls or facade walls, it simplifies construction by eliminating the need for other materials or complicated preparation methods.

The product is mixed with water and is easily applied, thus being convenient and quick to use for construction.

You can buy the product from SIG brick mortar store, right here.

About the Product

PM100 mortar is a polymer mortar used to bond various types of bricks and blocks, such as clay, silicate, cement, and lika blocks. This mortar for masonry

is suitable for building curtain walls and facades and is a practical and efficient option for construction projects due to its components.

The polymeric nature of the mortar means that synthetic materials (polymers) are used in its production, which enhances the strength and durability of the mortar, while also improving its drying speed and overall performance.

PM100 masonry mortar is ready to use, as it only requires water to get prepared.

In addition to reducing material waste, it also requires less labor. This mortar can be modified with special additives to be used in the production of various products.

Using this mortar reduces project costs and speeds up the construction process.

Benefits of PM100 Masonry Mortar:

Polymer masonry mortar provides the below benefits.

• Easy to Use: Masonry mortar is ready to use by simply adding water to the mortar, eliminating the need for complex preparation. This simplicity saves time and effort during the application process.
• Reduced Material Waste: Compared to traditional mortar methods, this significantly minimizes waste. The precise mix ensures optimal use of material without excess or waste.
• Lower Labor Requirements: Requires less manual effort compared to conventional methods. The mortar’s easy-to-mix nature reduces the need for skilled labor, speeding up the project.
• No Curing Required: Unlike traditional mortars, no curing is needed to achieve strength. This reduces wait time and allows for faster completion of construction projects.
• Customizable Additives: These can be modified with additives for specialized applications. Provides flexibility to meet specific construction needs.
• Long Shelf Life: Has an 18-month shelf life if stored properly in dry conditions.This ensures the product remains usable for a long period without compromising quality.
• Complies with Standards: The masonry mortar meets European EN998-2 standards for quality and performance, which provides confidence in the product’s reliability and strength.

Preparation and Use

Follow the instructions below to prepare and use the polymer masonry mortar.

Step1: Surface Preparation

• The surface on which the mortar will be applied must be clean, dry, and free of grease, dust, or any contamination.
• If the underlying surface is too dry, it is better to moisten it slightly to achieve better adhesion.

Step2:Mixing the Mortar

• Thouroly mix the contents of PM100 polymer masonry mortar with 5 liters of clean water in a mixer.
• Continue mixing for 6 to 8 minutes until the mortar reaches a uniform consistency.
• For small repairs, you can use a mixer connected to a drill.

Water RatioTips

In lower cement weights, you should adjust the water ratio, and increase or decrease the amount of water accordingly.

Step 3: Using the Mortar

• Once the masonry mortar is prepared, you can easily apply it to the wall or surface.

Each 30‑kg mortar package is suitable for constructing walls with a thickness of 2 to 3 cm.

Mortar consumption

Approximately 30 to 35 kg of PM100 mortar is required per square meter of the wall with a thickness of 2 to 3 cm.

Product Features

The product features are as below:

• Packaging: The mortar for masonry is packaged in 30 kg bags.
• Shelf Life: Unopened packs can be used for up to 18 months after the production date if stored in a dry place.
• Density: The mortar has a density of 1850 grams per liter.
• Layer Thickness: Suitable for use in layers with a thickness of 2 cm.
• Consumption Rate: For cement and clay blocks with a thickness of 2 cm and a 15 cm wide wall, approximately 40 kg of mortar is required.
• Compressive Strength: The mortar achieves a compressive strength of more than 10 N/mm² after 28 days.

Additional Features

• Standard Compliance This polymer masonry mortar complies with the European international standard EN998-2 and is classified under Category M10.
• Compressive Strength Classification: The product falls under the M10 grade, which has a minimum compressive strength of 10 N/mm² after 28 days.

Safety tips When Using the Product

• Personal protective equipment (PPE): While applying mortar, wear gloves, safety glasses, and a mask. Note that PM100 Masonry Mortar can irritate or damage the skin and eyes.
• Adequate ventilation: Proper ventilation is crucial in a confined space using mortar. Good ventilation can prevent the inhalation of cement dust.
• Contact (Eye & Skin) Hazard: In the case the product comes into contact with your skin, wash the affected area with soap and water. If the product gets into your eyes, instantly flush them with water for at least 15 minutes and seek immediate medical attention.
• Keep out of reach of children: Store the PM100 Masonry Mortar in a dry place, out of reach of children.
• Material washing and disposal: Follow the instructions for washing equipment and safely disposing of waste materials in accordance with local regulations.

Why PM100 Masonry Mortar is the Right Choice?

If you are skeptical about purchasing this product, the following reasons may be convincing.

Wide application:

• Suitable for all types of bricks, clay, silicate, cement, and Lika blocks.
• Ideal for building partition walls and facade walls.

Ease of use:

• Ready to use by simply adding water.
• Despite traditional methods, the product does not require curing.

High efficiency:

• Significant reduction in material waste and labor costs.
• Quick preparation with simple tools such as a mixer or drill.

Clean work:

• No additional pollution and debris compared to traditional methods.

High durability and strength:

• Complies with European standard EN998-2 and is classified in category M10.
• Compressive strength of more than 10 N / mm2 after 28 days.

Optimal Consumption:

• Designed for 15 cm partition walls with a consumption of 30-35 kg per square meter.

Long shelf life:

• Packaged in 30 kg bags with a shelf life of 18 months if stored in dry conditions.

Improved performance:

• Polymer composition increases strength, durability, and drying speed.

Safety, health, and environment:

• Compliance with safety measures and the ability to clean and dispose of waste easily and in an environmentally friendly manner.

PM100 polymer masonry mortar with its high performance and ease of use is a suitable option for small and large construction projects