High-Performance Anti-Wear Mortar for Industrial Flooring

Introduction
Self-Leveling Grout SLG is a cementitious mortar formulated with high-strength graded aggregates and special polymer additives, offering excellent resistance against abrasion, environmental, physical, and chemical damage. It is ideal for heavy-duty flooring in industrial settings, helping extend the lifespan of concrete floors while minimizing potential wear and damage.

Method of Use

• Once the substrate (fresh concrete bed) is leveled and still damp, apply SLG as a topcoat layer.

• Begin with manual troweling to level the surface, followed by mechanical polishing using a power trowel (butterfly trowel) for best results.

• In wet climates, more time is needed to complete polishing; in dry/hot conditions, the process is faster.

• Power-troweled concrete surfaces offer higher density and lower permeability than those finished manually.

Consumption & Application

• Supplied as a dry powder, this product is mixed with clean water before use.

• Apply as a 1–3 cm thick layer on fresh concrete surfaces using standard self-leveling techniques.

Technical Data

Heavy-Duty Cementitious Grout for Base Plate Stabilization

Overview
PIG Industrial Grout is a high-performance cement-based grout specifically developed to fill and stabilize the space beneath base plates in industrial, commercial, and storage systems. It provides a solid foundation that enhances the strength, load-bearing capacity, and durability of the flooring and support structure. The product fills voids completely and ensures excellent adhesion with no shrinkage or air pockets.

Key Features

• Exceptional compressive strength: ≥ 60 MPa

• Rapid strength development

• High dimensional stability with minimal shrinkage

• Easy to apply and compatible with standard tools

• Reliable for heavy industrial and infrastructure applications

Application Areas

• Beneath steel base plates

• Structural columns and equipment foundations

• Load-bearing pads

• Machinery bases in commercial and industrial settings

Surface Preparation
Clean the surface to remove dust, oil, grease, and loose particles. The area should be dry and structurally sound before application.

Mixing Instructions

• Mix clean water at 20% of the grout powder’s weight.

• Use a mechanical mixer to achieve a lump-free, uniform paste.

• Mix until the grout reaches a smooth, flowable, paste-like consistency.

Application
Pour or trowel the prepared grout into the space under the base plate. Ensure complete filling with no voids or air bubbles. Level and smooth the surface and allow it to set undisturbed.

Working Time
≈ 30 minutes at 20°C (may vary based on ambient conditions).

Technical Data

High-Performance Cement-Based Mortar for Concrete Repair

Overview
PM400 Repair Mortar is a high-strength, cement-based repair compound enhanced with powdered latex and polypropylene fibers. It is specially formulated for restoring damaged concrete surfaces, offering exceptional adhesion to both concrete and steel, as well as superior durability, low permeability, and crack resistance.

Key Features

• Excellent bond strength to steel and concrete

• High compressive strength: ≥ 40 MPa

• Low permeability and high durability

• Easy application with trowel or spatula

• Workable for up to 60 minutes at 20°C

• Fiber-reinforced to reduce cracking

Surface Preparation
Ensure the substrate is clean, free from dust, oil, grease, and any weak or loose particles. Use appropriate tools to remove deteriorated concrete. Slightly moisten the surface before application, but avoid excess water.

Mixing Instructions
Mix the dry powder with clean water (20% of powder weight) using a mechanical mixer. Blend for 5 minutes until a smooth, lump-free paste is achieved.

Application
Apply the mortar using a trowel or spatula, filling all gaps and cracks thoroughly. Smooth the surface and clean excess material from the edges. The prepared mortar should be used within 60 minutes at 20°C. Working time may vary based on temperature and humidity.

Technical Data

• Color: Gray

• Compressive Strength: ≥ 40 MPa

• Tensile Strength: ≥ 0.6 MPa

• Density: ~2.0 g/cm³

• Chemical Base: Portland cement with specialized additives